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  1. #11
    Engineer Marm's Avatar
    Join Date
    Sep 2014
    Posts
    629
    Add Marm on Thingiverse
    Call a local hobbyshop, I used to live in upstate, and even out in the 'daks I could find a "local" hobby shop. But call them up and see if they know of anybody who does custom canopies.

    Vacuum forming and casting still has a lot of applications. 3d printing is not the end all manufacturing technique, there are still a lot of things it doesn't do as well as others.

    In this case, a crystal clear plastic canopy would probably be best done with injection (Which usually takes lots of 10,000 or more before a lot of companies will considering running it, some less) or vacuum forming, which you can setup in your garage. If you can find a local 3d printer who can cheaply print that out as is, regardless of the material, there's your mold for your vacuum form. Just sand down the mold till it's smaller by the material thickness you'll form.

    Also, having the experience of a small VF rig, you can easily enlarge it to do custom fuselages and wing shapes. Again, while 3d printing will work for that, a VF plastic shell would seriously reduce the weight without losing much strength.

  2. #12
    Engineer-in-Training
    Join Date
    Apr 2015
    Location
    Northern Ohio
    Posts
    198
    SLA machines will get a pretty good model that is clear. The way we used to do clear parts would be to print it. sand it and get it as smooth as possible and then do a urethane cast in a silicone mold made from the printed part.

    https://www.youtube.com/watch?v=JoFTzQLF9-M

  3. #13
    Quote Originally Posted by mike5147 View Post
    i think this canopy is somewhat high resolution (?) here is front and main canopy files attached in STL format, size is in inches not metric.

    i was thinking that in this day and age a person shouldnt have to go through the trouble of vacuforming, i was hoping i could just order it from somewhere.
    I sent you a PM.

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