Bikeracer - thanks for the advice, I'll start with PETG first and see how that works. My initial design when printed out (in PLA) lined up great, sharp edges and corners, etc, it just wouldn't bend, so that'll be my "test plan A". Plan B would be what you suggest.

Thanks for the help!




Quote Originally Posted by Bikeracer2020 View Post
You could try ASA. I use it as my "go to" filament. It can also be solvent welded with acetone.

Personally I would alter the design so that the prong part could be printed separately and glued into a groove in the ring, that way it would be easy to have the layer lines going in the best direction to resist snapping.