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  1. #1
    Well after a bunch of messing around. I discovered what the problem has been for me - the extruder drive gear!!

    My original Flashforge included this iron extruder stepper gear:


    However prints would keep jamming, and I couldn't even print with Ninjaflex due to jammed extruders. TPU was better, but not by much.

    Then I discovered my brand new Flashforge had a different style Aluminum extruder drive gear (similar to this picture, but silver color)





    As soon as I swapped drive gears, my printer worked flawlessly. I can print Ninjaflex perfectly!!!! Phew!

    Thanks for the Help JimC

  2. #2
    I'm sorry, but which filament gear works for you?
    The newer aluminum one or the older steel one?

  3. #3
    Quote Originally Posted by bonzo View Post
    I'm sorry, but which filament gear works for you?
    The newer aluminum one or the older steel one?
    Sorry I wasn't clear - the newer aluminum gear is working

    Since switching to the newer aluminum gear, I've been printing perfectly with Black Ninjaflex

  4. #4
    Quote Originally Posted by cassetti View Post
    Since switching to the newer aluminum gear, I've been printing perfectly with Black Ninjaflex
    Curious, is the aluminum gear Larger diameter than the steel one, ?
    It appears to be, but it may not be larger where the Teeth are ?
    If it is larger diameter at teeth, that may explain why it works better ?

    Or was the steel-tooth gear clogged with filament, making it slip ?
    (I normally clean that gear after about 25 prints, to remove residue,
    and Flex-filament would require it be cleaned more often)
    Last edited by EagleSeven; 10-18-2015 at 03:59 PM.

  5. #5
    Thanks for the response. I have the alum one as well, I am betting the sharper pointed steel one was cutting in and grabbing the TPU, then pulling it around...

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