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  1. #1

    Very bad lateral surface - need help

    Hello there,
    at first sorry for my bad english!
    I have a Prusa i3 Steel with MK8 Direct Drive extruder, Nema 17 motors 1.2A, RAMPS 1.4 Board with Marlin firmware.
    In the beginning I had problems with small waves on the lateral surface. Then I swapped the cheap China LM8UU bearing against IGUS RJ4JP. On the X and Y axis.
    It was slightly better, but still not good.
    Then I swapped all the motor drivers from A4988 to TMC2100. Also for the extruder.
    Nevertheless, I have no nice surface finish. The surface seems somehow "turbulent". It looks like small micro waves, but they do not feel with your finger.
    The belt I have rotated on the idler side so that the smooth surface runs on ball bearings. Also does not help.
    Look at the pictures, please. You can see what I mean. The small cube is printed with 0.2mm layer height, the great with 0.3mm.
    Maybe you have a tip for me?

    My hard and software:
    Prusa i3 Steel
    MK8 dd extruder
    0,4mm Nozzle
    1,75mm PETG from Extrudr.eu
    230°C nozzle
    93°C bed with PEI plate
    Nema 17 1,2A motors
    RAMPS 1.4
    Marlin
    Slic3r

    Speed Perimeter: 35mm/s
    Speed extern Perimeter: 70%
    Speed Infill: 40mm/s


    Best regards from germany
    Steffen

    IMG_6463.jpgIMG_6464.jpgIMG_6459.jpgIMG_6460.jpgIMG_6461.jpg

  2. #2
    Engineer-in-Training ServiceXp's Avatar
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    Doesn't look bad to me for .2 resolution.

  3. #3
    If you mean the ripples near the corners that's called corner ringing and it has to do with the extruder changing direction and the steppers trying to rectify the over/under shoot. This can be almost entirely cancelled out by:

    - turning on acceleration
    - modifying acceleration parameters
    - slowing down print speed
    - decreasing moving mass (eg. removing second extruder if dual)

    This is a basic physics issue. Nothing wrong with the LM8UU bearings.


  4. #4
    Staff Engineer LambdaFF's Avatar
    Join Date
    Jan 2014
    Location
    France, Aix en Provence
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    1,139
    What Sebastian said. Alternatively, add a chamfer on the corner : it will help too because you won't have such sharp accelerations/decelerations.

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