Moving Ball Joint Print

[rylangrayston]

Im hanging out with my kid right now and well both of us couldn't sleep, I asked him what he was thinking about and he said, "printing a lego halo joint"
REALLY I said !! I was also up thinking about how to print a ball joint. I said, want to stay up late and work on it? ... well we both lept up and couple hours later ( thankfuly its not a school night )
here is what we have come up with:

Started off with some doodling, he explained that it should move all directions, and snap together and come apart,
I explained what the variables were and that i wanted all the variables to stem from the size so we could easily print big and small ones by changing just one number.
and that we need variables for the things that he cares about like tightness of the joint, and how easy it is to snap together. ...
here is our doodles:

photo(1).jpg

well with a plan we both liked it was time to start coding
I cracked open OpenSCAD ( its been months so I wasnt sure how it would go :S )
After quick study of the cheat sheet things started going quite quickly, here is what I got done in my first go:

0a-open-ball-Joint.jpg

I usually code with animation on so that I can see that things are acting parametricaly as expected, its so nice to have your computer
ripping thru a visualization of most of the values that you would ever throw at a model like this.
This animation shows the power of openSCAD so well I just had to post a vid so you could see to!
You can get openSCAD here for free! http://www.openscad.org/


https://www.youtube.com/watch?v=9Rsp...ature=youtu.be

and here is the code:

 outerJointDi = 10 * $t + 9.5; 
 outerJointThickness = outerJointDi* .1;
 tightness = -.1;
 outerJointHole = outerJointDi* .4 *$t+1;
 outerJointSocketDi = outerJointDi - (outerJointThickness*2);
 

 inerJointDi = outerJointDi - (outerJointThickness*2) + tightness;
 

 

 cutViewThickness = outerJointDi*.1;
 resolution = 50;
 

 boneDi = outerJointDi/4;
 boneLength = outerJointDi;
 

 inerBoneDi = inerJointDi/4;
 inerBoneLength = outerJointDi;
 

 numberOfJointCuts = 10;
 cutThickness = outerJointDi*.05;
 cutDepth = outerJointDi*.8;
 cutTwist= -40 *$t+1;
 

 

 

 module bone()
 {
     cylinder(boneLength,boneDi,boneDi,$fn = resolution);
 }
 

 module inerBone()
 {
     cylinder(inerBoneLength,inerBoneDi,inerBoneDi,$fn = resolution);
 }
 

 module cuts()
 {
 for (cut = [0:360/numberOfJointCuts:360])
     {
     echo(cut);
     rotate([cutTwist,0,cut])
         translate([0,0,outerJointDi/2-cutDepth])
         cube([10,cutThickness,20]);
     }
 }
 

 

 module inerJointCuts()
 {
 for (cut = [0:360/numberOfJointCuts:360])
     {
     echo(cut);
     rotate([0,0,cut])
         translate([0,0,inerJointDi/2-cutDepth/1.3])
         cube([10,cutThickness,20]);
     }
 }
 

 module inerJoint()
 {
     union()
     {
         difference()
         {
             sphere(d = inerJointDi,$fn = resolution); 
             inerJointCuts();
         }
     translate([0,0,-boneLength-inerJointDi/2+outerJointThickness-.1])
         inerBone();
     }
 }
 

 module outerJoint()
     {
     union()
         {
         difference()
             {
             sphere(d = outerJointDi,$fn = resolution);
             cylinder(outerJointDi/2 +1,outerJointHole,outerJointHole,$fn = resolution);
             sphere(outerJointSocketDi/2,$fn = resolution);
             cuts();
             }
         translate([0,0,-boneLength-outerJointDi/2+outerJointThickness-.1])
         bone();
         }
     }
 

 module drawJoint()
 {
     difference()
     {
         color("green")
         outerJoint();
         rotate([0,0,360*$t])
         cutView();
     }
     
     rotate([180,0,0])
     inerJoint();
     module cutView()
     {
         translate([0,cutViewThickness+outerJointDi/4 +.5,0]) 
             cube([outerJointDi +1,outerJointDi/2+1 , 100], center= true);
         //translate([0,-1* (cutViewThickness+outerJointDi/4 +.5),0]) 
             //cube([outerJointDi +1,outerJointDi/2+1 , 100], center= true);
     }
 }
 //cuts();
 //cutView();
 drawJoint();

Looking forward to printing it.. but better try that bed time thing again first lol