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  1. #1
    Technologist LuckyImperial's Avatar
    Join Date
    May 2015
    Location
    Campbell, CA
    Posts
    162

    ABS Jamming (Too hot ambient?)

    Okay, this is a long story but I'm going to try and summarize it as much as possible.

    • Got a 3D printer. Stock MKV-BV Jhead, MK7 extruder gear. Successfully printed with MG Chemicals 1.75mm ABS at 230c and very slow speeds (5-15mm/s). Prints had oozing symptoms but filament was extruding/flowing well.
    • Started speeding up prints. 20mm/s barely worked with the stock extruder, but 30mm/s was too much to ask. The stock MK7 extruder popped/clicked at 30mm/s and filament barely flowed. I ended up buying a Greg Wade Geared extruder and modified the J-Head mount to hold a Bowden insert. Torque through the roof.
    • *Coincidence - Installed Greg Wades extruder during heat wave. Apartment is easily 90+ F and 95+ is normal.
    • After installation I calibrated my E-Steps/mm so that the Wade Extruder would consistently output 100mm of filament when sent through pronterface.
    • After calibration, verified that setup could extrude 100mm of filament in 1 minute.
    • Tried to print. Extruder immediately stripped (ground away) filament on first filament retract.
    • Turned off filament retract.
    • Tried to print. Filament stripped after ~10mm of extrusion. Overextruding despite calibration?
    • Dropped E-Steps/mm by nearly 1000%.
    • Tried to print. Didn't strip filament, but this time just broke it. Has to be a jam. Sure enough, Filament inspection looks like heat creep causing ABS expansion and jam.


    I guess my question is: has anyone ever seen an ABS jam due to heat creep? I currently do not have a HotEnd fan (am getting one today to test) but was under the impression ABS didn't require it. Is it possible that my 90+ F apartment is messing up my hot-end behavior?

  2. #2
    Technologist LuckyImperial's Avatar
    Join Date
    May 2015
    Location
    Campbell, CA
    Posts
    162
    I ended up replacing the hot end and that pretty much solved all of my problems.

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